Order picking forklifts increase warehouse productivity by 35% while reducing order fulfillment errors by 28% (MHEDA, 2023).To operate order picking forklifts efficiently, operators must be trained and certified. In Australia, this involves obtaining an LF and LO license.
What Is an Order Picking Forklift?
An order picking forklift is a specialized material handling vehicle designed for efficient case picking and item selection:
- Also called order picker forklifts or stock picker forklifts
- Platform elevates operator to picking levels (up to 40 feet)
- Reduces walking time by 80% compared to traditional picking (Modern Materials Handling, 2022)
How Does an Order Picker Forklift Work?
These picker lift trucks combine vertical lifting with operator platforms for direct access to inventory:
| Component | Function |
|---|---|
| Elevating Platform | Raises operator to exact picking height |
| Fork Positioners | Adjustable forks for various pallet sizes |
| Safety Rails | Protect operator at height |
Order picking forklifts are engineered for navigation through narrow aisles and elevated storage locations, frequently requiring a certified lo operator to ensure safe and compliant use in warehouse environments.
Types of Order Picker Forklift Trucks
Three main configurations dominate the market (Industrial Truck Association, 2023):
- Low-level order pickers (LOPs): For picking under 12 feet
- High-level order pickers: Reach up to 40 feet
- Turret trucks: Combine order picking with very narrow aisle capability
Benefits of Using Order Picking Forklifts
Warehouses report 45% faster order fulfillment with picker forklifts (Logistics Management, 2023):
- Reduce labor costs by 30% through improved efficiency
- Decrease product damage by 22% with precise picking
- Improve ergonomics by eliminating ladder use
- Increase storage density through vertical space utilization, order picker training guide to help you get fully licensed and compliant.
Order Picker Forklift vs. Traditional Picking Methods
Picker lift trucks outperform manual methods in speed and accuracy:
| Metric | Order Picking Forklift | Manual Picking |
|---|---|---|
| Picks per hour | 120-150 | 60-80 |
| Error rate | 0.5% | 2.5% |
| Operator fatigue | Low | High |
What’s the difference between an order picker and a stock picker forklift?
These terms are often interchangeable, though some manufacturers use “stock picker” for heavier-duty models handling bulkier items.
How much weight can order picking forklifts handle?
Most models handle 2,000-4,500 lbs, with some heavy-duty versions lifting up to 6,000 lbs (OSHA standards).
Do operators need special certification for order picker forklifts?
Yes, OSHA requires specific training for all powered industrial trucks, including order picking forklift trucks.
Can order picker forklifts be used in cold storage?
Many models are available with cold storage packages for temperatures as low as -30°F.
