Understanding LO forklifts and their licensing requirements is crucial for warehouse operators and logistics professionals across Australia, particularly in South Australia where specific regulations apply to forklift training and certification. This definitive 2025 guide explains everything about order picker forklifts – from licence classifications and training requirements to operational best practices and safety considerations. It also clarifies exactly what equipment you can operate with an LF licence versus the specialized LO certification, with specific details relevant to Adelaide and South Australian operators.
Table of Contents
What Does LO Forklift Mean?
The LO classification refers to Order Picking Forklifts under Australia’s national licensing framework. These specialized machines feature:
- An elevating platform that raises the operator to stock locations
- Vertical masts with lifting heights typically 6-12 meters
- Integrated controls on the platform for precise positioning
- Lower lifting capacities (usually 500kg-1,500kg) compared to conventional forklifts
LO Forklift Definition
An LO (Order Picker) forklift is defined by WorkSafe Australia as “a powered industrial truck where the operator’s platform elevates with the load carriage for order selection”. This differs fundamentally from LF-classified equipment where operators remain at ground level.
Key Distinction: Unlike LF classified forklifts (counterbalance, reach trucks), LO machines specifically require operators to work at height while positioned on an elevating platform. This fundamental operational difference mandates specialised training and certification under Australian Work Health and Safety regulations.
LO Forklift Safety Statistics (2024)
- Order pickers account for 18% of all forklift-related injuries in Australian warehouses
- 72% of LO incidents involve falls from height
- Proper training reduces LO accidents by 64% (Source: Safe Work Australia)
What Forklifts Can You Drive with an LF Licence?
An LF (Licence Forklift) certification allows operation of several common forklift types, but crucially not order pickers (LO class). Here’s the complete list of equipment covered by an LF licence:
| Forklift Type | Description | Common Applications |
|---|---|---|
| Counterbalance Forklifts | Standard forklifts with weight at rear to balance loads | Loading docks, general warehouse |
| Reach Trucks | Extended reach capability with stabilizing legs | Narrow aisle storage |
| Pallet Jacks (Powered) | Electric or gas-powered pallet movers | Retail, small warehouses |
| Stacker Trucks | Vertical lifting capability without operator elevation | Low-level storage |
| Telescopic Handlers | Extendable booms for varied load handling | Construction, agriculture |
| Not Included: Order Pickers | Any equipment with elevating operator platform | Requires separate LO licence |
“Many operators mistakenly believe their LF licence covers all forklift types. The LO/LF distinction exists because working at height presents fundamentally different risks that require specialized training.”
— Michael Chen, Forklift Safety Trainer (20+ years experience)
What Is a LO Forklift Licence?
The LO licence specifically covers machines used for order picking, also commonly known as order picker forklifts. Discover expert tips and operational guidelines in our order picking forklift guide. The LO licence, sometimes called a lo picker licence, grants legal authority to operate order picking machines. This qualification is vital for safety and compliance in busy warehouse environments.
Licence Recognition: The LO licence is nationally recognised across all Australian states and territories, though training requirements may vary slightly between jurisdictions. It’s important to note that while the licence itself doesn’t expire, most employers require refresher training every 2-3 years to ensure compliance with updated safety standards.
How to Get Your LO Licence: 5 Key Steps
- Complete formal training with an RTO (Registered Training Organisation)
- Undergo practical assessment on actual LO equipment
- Pass written examination on safety protocols
- Apply through WorkSafe in your state/territory
- Receive your LO licence (typically within 4-6 weeks)
LO vs LF Licences: Key Differences
| Feature | LO Licence (Order Pickers) | LF Licence (Standard Forklifts) |
|---|---|---|
| Equipment Type | Operator-elevating order pickers | Counterbalance, reach trucks, etc. |
| Training Focus | Height safety, platform operation | Load stability, stacking |
| Typical Work Environment | Narrow aisle racking systems | Loading docks, open warehouses |
| Licence Transferability | LO only | LF covers multiple forklift types |
| Risk Profile | High-risk (working at height) | Medium-risk (ground level operation) |
| Equipment Covered | Only order picking forklifts | All non-elevating forklifts |
Real-World Example: Warehouse Compliance
A major Sydney distribution center was fined $45,000 in 2023 when inspectors discovered LF-licensed operators using LO equipment. The case highlights the importance of proper certification – the company had to:
- Suspend operations for 3 days
- Retrain 12 staff members
- Implement new equipment verification procedures
LF Licence Equipment Details
Counterbalance Forklifts (LF Licence)
- Most common LF equipment
- Weight distribution: Rear counterweight balances loads
- Typical capacity: 1-5 tonnes (some up to 50 tonnes)
- Fuel options: Electric, LPG, diesel
- Turning radius: 2-3 meters typically
- Lift height: Up to 7 meters standard
Reach Trucks (LF Licence)
- Designed for narrow aisles
- Outriggers provide stability
- Typical capacity: 1-2.5 tonnes
- Reach mechanism: Extends forks beyond wheelbase
- Aisle width: Can operate in 2-2.5 meter aisles
- Special feature: Pantograph or telescopic reach
Powered Pallet Jacks (LF Licence)
- Simplest LF equipment
- Limited lift height: Usually under 2 meters
- Walk-behind or ride-on models
- Electric power only
- Capacity: Typically 1-2 tonnes
- Special feature: No load backrest required
South Australia Specific Requirements
For Adelaide and South Australian operators, there are specific considerations when obtaining or renewing forklift licences:
- Training Providers: SA requires training through SafeWork SA approved RTOs with specific facility requirements
- Assessment Process: Practical assessments must be conducted on-site at approved training facilities
- Licence Costs: Current fees for LF/LO licences in SA range from $150-$300 depending on licence type
- Renewal Process: While licences don’t technically expire, SA employers typically require reassessment every 3 years
- WorkCover SA: Additional workplace requirements may apply for high-risk industries
SA Forklift Licence Statistics
- Average wait time for assessments: 2-3 weeks in metropolitan Adelaide
- 85% first-time pass rate for LF courses in SA
- 72% first-time pass rate for LO courses in SA
- Most common training locations: Adelaide CBD, Regency Park, Salisbury
Frequently Asked Questions
Q1. Can I operate an order picker with an LF licence?
No. LO and LF licences are separate. Operating an order picker requires specific LO certification.
Legal Context: This separation exists under the National Standard for Licensing Persons Performing High Risk Work. Using an LF licence for LO equipment violates Work Health and Safety regulations and may void insurance coverage in case of incidents.
Q2. Can I drive a reach truck with an LF licence?
Yes. Reach trucks are specifically included under the LF licence classification. This includes both stand-on and sit-down reach truck models commonly used in warehouse environments.
Q3. Does an LF licence cover rough terrain forklifts?
Generally yes, but with important caveats. Standard LF certification covers most rough terrain forklifts, but some specialized models (particularly very large capacity units) may require additional training or endorsements. Always check with your training provider for specific equipment coverage.
Q4. What’s the difference between LF and LO licence training?
LF training focuses on:
- Load stability principles
- Ground-level operation
- Stacking and storage techniques
LO training emphasizes:
- Working at height safety
- Platform operation
- Fall prevention
Q5. What physical requirements apply to LO operators?
Operators must:
- Have adequate balance and coordination
- Not have conditions causing sudden incapacitation
- Demonstrate height tolerance
- Possess sufficient upper body strength for emergency controls
- Maintain unimpaired judgment at working heights
Q6. Where can I get forklift training in Adelaide?
Adelaide offers several approved training providers for both LF and LO licences:
- Metropolitan Training Centres: Locations in CBD, Regency Park, and outer suburbs
- TAFE SA: Offers comprehensive courses with flexible scheduling
- Private RTOs: Many offer weekend and evening courses for working professionals
- On-site Training: Some providers will conduct training at your workplace for groups
Q7. How much does a forklift licence cost in South Australia?
Current 2024 pricing for SA forklift licences:
- LF Licence: $180-$250 (including training)
- LO Licence: $220-$300 (including training)
- strong>Combined LF/LO: $350-$450 (discounted package)
- Refresher Courses: $120-$180 per licence type
Final Advice for Licence Applicants
- Compare multiple training providers – prices and course quality vary significantly
- Request sample materials – review the training curriculum beforehand
- Check equipment familiarity – ensure training uses similar models to your workplace
- Verify assessment methods – some providers offer more practical evaluation time
- Consider future needs – combined LO/LF courses may offer better long-term value
- Check trainer credentials – look for industry experience beyond basic qualifications
- SA Specific Tip: Check SafeWork SA’s list of approved providers before enrolli
- Adelaide Consideration: Factor in travel time to training facilities when scheduling
Further Reading & Resources
To deepen your understanding of forklift licences and operations, explore these authoritative resources:
- Government Regulations:
Safe Work Australia – National licensing standards
WorkSafe QLD – State-specific requirements (example)
SafeWork SA – South Australian specific regulations - Industry Standards:
Australian Standards AS 2359 – Powered industrial trucks
Australian Industrial Truck Association – Technical guidelines - Training Materials:
Training.gov.au – Official LO competency units
WorkCover NSW – Order Picker Safety Handbook (PDF)
SA WorkCover – Forklift Operation Guidelines (SA specific) - Equipment Specifications:
Industry equipment guides
